Bloomy Controls, Inc.
Automated Test, Data Acquisition, and Control Specialists

Automated Test, Data Acquisition, and Control Specialists
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Bloomy Controls' Headless ATE is an automated test platform that is extremely simple to operate and does not require a PC. It consists of a 3U enclosure containing National Instruments' Single-Board RIO with LabVIEW software, a power supply, and preexisting commercial-off-the-shelf (COTS) test instruments. The front panel contains just a couple of mechanical push buttons, and pass and fail LEDs. The test program, instrument configuration settings, and test limits are maintained by ATE Supervisor, a supervisory application that runs on a networked PC. The simplicity of Bloomy Controls' Headless ATE System is beneficial to manufacturing facilities that have multiple manual test stations, operator usability concerns, or a low volume and high product mix requiring frequent changeovers. The configuration management and control capabilities are ideal for regulated industries such as aerospace, medical, and transportation.

Headless ATE System in 3U Enclosure

  • Simple operator panel consists of mechanical buttons and Pass/Fail LED indicators
  • Compact 3U enclosure
  • NI Single-Board RIO embedded controller
  • Test VIs developed using LabVIEW Real Time and FPGA
  • 16 16-bit analog inputs, 4 16-bit analog outputs, up to 100 DIO lines
  • Integrated 10/100BASE-T Ethernet, RS232 serial, RS485 serial, USB, CAN, and SDHC ports
  • Eliminates PC including monitor, keyboard, touchscreen and mouse
  • Centralized configuration of all instruments, test programs, and pass/fail limits
    via ATE Supervisor
  • System clock time-stamps important test activities
  • Reduces the possibility of operator error, and minimizes operator training
  • Repeatable setup and configuration of all test stations
  • Error-free data recording and analysis
  • Eliminates distractions and IT maintenance associated with MS Windows
  • Conserves space on the production floor
  • Improves reliability of the overall test process
  ATE Supervisor application software

Supervisory PC and multiple Headless ATE systems  
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"The production line for our high-speed telecommunications products has seen throughput increases on the order of 8X to 15X as a result of the systems integrated by Bloomy Controls."

Paul Dunn
Integrated Components Technology Manager
JDS Uniphase
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Bloomy Controls, Inc.
839 Marshall Phelps Rd.
Windsor, CT 06095-2170
Phone: 860-298-9925
Field offices:
257 Simarano Drive
Marlborough, MA 01752
Phone: 508-281-8288

39-40 Broadway
Fair Lawn, NJ 07410
Phone: 201-773-9115
Sales office:
Western US
Albuquerque, NM
Phone: 505-205-2028

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